IPM - International Perforation Management - Service

IPM - know-how, engineering, production technology, Portfolio

IPM – International Perforation Management - is a small size high-tech engineering company, based in South East Asia and China, specialised in developing, manufacturing and commissioning of NANO MICRO ELECTROSTATIC or LASER perforation machines as well in OPTICAL ONLINE POROVISION control systems for tipping, cigarette, plug-wrap, packaging, filter and other paper webs.

For small/wide web LASER perforation machines and systems we are cooperating with competent business partners in China that we are glad to present an overview about our production technologies.

MLL-1 – Micro Laser Line Perforation for hole pattern, perforation design, e.g. waves, zigzag lines, line packages, cryptograms, company logos, holograms, anti counterfeiting product indicators, e.g. for cigarettes which enables optimized and wider air streams into cigarette filters and other product advantages, hole sizes 60-150 μm, densities 10-30 h/cm, porosities from 100-1500 C.U. up to 300,000 holes per Second - patent pending for process, device and product property DE102004012081
LPM-1 – Micro Laser perforation at wide web material with high power CO2 dual laser beam multiplexers/splitters – JUMBO ROLL tipping other paper production up to 200 single laser perforation rows across the web, automatic laser perforation line positioning/focus/setting, dual 4 KW CO2 laser beam inputs, web widths up to 1200 mm, speeds up to 400 m/min, 25,000 metres jumbo roll-by-roll full automatic production, including OPSS-1 porovision scanning/position control system, perforation hole generation from 60-150 μm diameter, densities 10 - 30 h/cm, porosities from 100-1000 C.U, up to 2,000.000 holes per Second, annual production output up to 1600 tons by 400 C.U. - patent grant for process and device DE102004001327
Multiple bobbin laser perforation machines in cooperation with laser specialists in China, porosities up to 1500 C.U., hole sizes 80-150 μm, densities from 10-20 h/cm, up to 150,000 holes per Second, annual production output up to 60,000 bobbins by 300 C.U.
Jumbo-Roll electrostatic Micro perforation machines PS-1000, PS-1200, PS-1600 for cigarette, tipping, filter, packaging, plug-wrap and other paper products – patent grant for processes and devices DE10328937 of rf hv power switching units – porosity ranges from 80 C.U.-2500 C.U., web speeds up to 500 m/min, web widths up to 1600 mm, up to 54 perforation channels or 27 bobbin sets, high level automation and jumbo roll by roll production up 25,000 meters, high level automation and jumbo roll by roll production, OPSS-1 porovision scanning/position control/feed-back system, hole sizes from 10-100 μm, hole densities from 120-260 h/cm2 on each zone, zone widths from 2.0-6.0 mm, up to 16,000,000 holes per Second, annual production output up to 4000 tons with 220 C.U. porosity of each perforation zone of tipping paper with three perforation sections
Multiple bobbin - electrostatic perforation system/machine PS-250-2, PS-250-4 for twin or quad bobbin sets, each of 3000 meters length, slim rolls up to 25,000 meters at unwind/rewind section, slim roll by roll production with 16 or 24 bobbins in the same time on each roll, with/without integrated slitting unit for multiple bobbin by bobbin production, optical online porosity scanning/control system OPSS-1 with close loop, perforation feed-back, quality/quantity control of each perforation zone; porosity ranges from 80 up to 800 C.U., deviation CV lower then 3 % by 260 C.U., hole densities 120-260 h/cm2 on each zone, zone widths from 2.0-6.0 mm, web speeds up to 400 m/min, hole sizes 10-80 um, up to 7,000,000 holes per Second, annual production output up to 120,000 bobbins by 300 C.U.
Optical online OPSS-1 POROVISION scanning control systems for ESP or LASER perforation machines, from 300 mm up to 2000 mm web width, porosity ranges from 80 C.U. up to 5000 C.U., ESP feedback for each perforation zone, porosity calculation with multi colour sensors, zone/line position detection/accuracy by 0.1 mm with laser line unit, scanning speeds up to 200 mm/s, sensor controller firmware, high-speed serial link up to 230.400 bit/s, industry PC, C++ process/visualisation software for product quantity, quality, statistics, LAN to production/quality control centre PCC/QCC, patent pending for process and device DE10251610 - China patent grant 200310104764
Stationary optical porosity sensor systems OPSS-1-A/B, OPRL-1-A/B for ESP or LASER perforation machines, porosity ranges 80 C.U.-5000 C.U., ESP feedback for each perforation zone, porosity calculation with four multi colour sensors, zone/line position detection/accuracy by 0.1 mm with precise laser line unit, sensor controller firmware, high speed serial link up to 230.400 bit/s for product and production quantity, quality, statistics, quality control centre PCC/QCC, patent pending for process and device DE10251610 - China patent grant 200310104764
Development, design, engineering, manufacturing, sales, commissioning, service, management of turn-key ESP electrostatic or LASER perforation machines, systems or units
Technology expertise, technology transfer, consulting, improvements, project management for production machines in quantities and qualities of perforation products

E.g. the new MEGA POWER micro perforation machines PS-1200 or PS-1600 with integrated online porosity control system OPSS-1 (the whole machine with three separated perforation sections look as a three colour rotogravure printing machine) enables micro perforation of tipping, cigarette, filter, plug wrap, fine, craft, packaging or other kind of paper webs in annual production amounts up to 4000 tons by 220 C.U. or up to 1900 tons by 500 C.U.

More information http://www.microperforation.com - http://www.microperforation.com.cn - http://www.deguodaguan.com/ipm/

Honorary on the Chinese Yunnan Government http://bfe.yxrs.gov.cn/article.asp?id=2005092011030968

Many publications and technical reports are to find on our websites which shows competence and well cooperation with certain cigarette and printing groups in the P.R. of China and other countries.

Micro-perforation of running webs http://www.flexo.de/download/fga/1-2008/Inhalt_FGA_1_2008.pdf

On requests we send more details about our reference projects in the tobacco and packaging industry.